In Demand

Fuel Cell Engineers

If we talk about what has occupied the world's attention most over the past few decades, it wouldn't be wars and conflicts, epidemics and diseases, or poverty and famine — those things have existed for thousands of years. Instead, the greatest threat to humanity's survival is what scientists call "climate change." Follow any TV, radio, or print news outlet, and you won't find one without stories about climate change. The climate crisis is directly tied to the planet's steadily rising temperatures, which bring about severe disasters: floods, wildfires, hurricanes, animal die-offs, and ruined crops. If you want to know why the planet's temperature keeps climbing, it's because of the harmful emissions released from burning fossil fuels — oil and natural gas. For decades, scientists and experts have been searching for other energy sources that are less harmful to the environment while also being renewable and sustainable — because, as you know, oil will inevitably run out someday. A group of scientists and engineers found what they were looking for in a specific element abundant in nature: hydrogen. Engineers called "fuel cell engineers" invented advanced technology they named "fuel cells" — devices similar to batteries that can continuously generate electrical power as long as hydrogen, their fuel source, is available. The most important thing about these devices is that the chemical reactions taking place inside them don't produce any emissions harmful to the environment. The electrical power generated by fuel cells can power car and bus engines, and it can supply homes, businesses, hospitals, and various facilities with the energy they need to operate. From this, you can understand the importance of the work fuel cell engineers do — they've created renewable, clean energy sources for us that can serve as an alternative to fossil fuels.

Meet the Writer: Waleed Abo Omiraa

Annual Salary
$102,320/ year
Median wage · BLS🇺🇸 USA

What You'll Actually Do

The core tasks and responsibilities that fill a typical day.

  • Write technical reports or proposals related to engineering projects.
  • Read current literature, attend meetings or conferences, or talk with colleagues to stay abreast of new technology or competitive products.
  • Validate design of fuel cells, fuel cell components, or fuel cell systems.
  • Simulate or model fuel cell, motor, or other system information, using simulation software programs.
  • Recommend or implement changes to fuel cell system designs.
  • Provide technical consultation or direction related to the development or production of fuel cell systems.
  • Plan or conduct experiments to validate new materials, optimize startup protocols, reduce conditioning time, or examine contaminant tolerance.
  • Integrate electric drive subsystems with other vehicle systems to optimize performance or mitigate faults.
  • Identify or define vehicle and system integration challenges for fuel cell vehicles.
  • Fabricate prototypes of fuel cell components, assemblies, stacks, or systems.
  • Develop fuel cell materials or fuel cell test equipment.
  • Conduct post-service or failure analyses, using electromechanical diagnostic principles or procedures.
  • Design or implement fuel cell testing or development programs.
  • Characterize component or fuel cell performances by generating operating maps, defining operating conditions, identifying design refinements, or executing durability assessments.
  • Calculate the efficiency or power output of a fuel cell system or process.
  • Analyze fuel cell or related test data, using statistical software.
  • Design fuel cell systems, subsystems, stacks, assemblies, or components, such as electric traction motors or power electronics.
  • Prepare test stations, instrumentation, or data acquisition systems for use in specific tests of fuel cell components or systems.
  • Plan or implement fuel cell cost reduction or product improvement projects in collaboration with other engineers, suppliers, support personnel, or customers.
  • Coordinate fuel cell engineering or test schedules with departments outside engineering, such as manufacturing.
  • Authorize release of fuel cell parts, components, or subsystems for production.
  • Manage fuel cell battery hybrid system architecture, including sizing of components, such as fuel cells, energy storage units, or electric drives.
  • Conduct fuel cell testing projects, using fuel cell test stations, analytical instruments, or electrochemical diagnostics, such as cyclic voltammetry or impedance spectroscopy.
  • Define specifications for fuel cell materials.
  • Evaluate the power output, system cost, or environmental impact of new hydrogen or non-hydrogen fuel cell system designs.